Onsite 3D scanning & reverse engineering for Manufacturers
We scan your pattern, core box or casting at your plant and deliver an accurate, editable CAD model — ready to machine, send to a toolmaker, or print as a sand core. You own the file forever.
Save Money
Replacing worn or outdated tooling can cost tens of thousands of dollars to the maunfacturer.
Save Time
Be back in produciton within days of scanning your part. Not weeks
Limit Risk
Drop in U.S. patternmakers from 2007 to 2023 was close to 70%. 3D printing has become a valuable solution for this industry.
Forever
You own the file forever.
Print it, document it, make design iterations, print it again.
From worn part to print-ready file
Do you want to put old molds back into production after years of sitting on the shelf?
Using high accuracy scanning and reverse engineering expertise, we can return parts to their original design intent putting you back into production with higher quality parts.
Real foundry cores from real customer jobs: scanned onsite, rebuilt in CAD, checked against the scan and exported for 3D sand printing. Limit downtime and increase efficiency when updating old designs and developing new parts.

Step 1
Captured at the customer's plant, worn surfaces and all. The original never leaves the floor.

Step 2
The scan helps createe a clean, accurate, editable solid model. This is when the design intent of the part is restored.

Step 3
The model is compared to the scan and verified to your desired accuacy (up to ±1 mm).

Step 4
Exported for 3D sand printing — our core-shop partner can print the core straight from the file.
Why scan instead of rebuild
Rebuilding a worn pattern by hand means waiting on a shrinking pool of patternmakers. A scan-to-CAD file gets you moving now — and protects you next time.
Traditional rebuild
Revolve 3D scan-to-CAD
Lead time
Weeks of patternmaking and trial runs
Days from scan to file
Cost
$5,000–$50,000 to rebuild tooling
Most models $750–$3,600 per part
Your original
Crated, shipped out, at risk
Never leaves your plant
What you keep
A physical pattern that will wear again
A permanent, editable CAD file
Making cores
Needs a pattern or core box
Print sand cores straight from the file
Next time it wears
Start over
Reuse the file — no new scan
What we do
Pick the job in front of you today. We'll handle the rest — onsite, fast, and with files you keep.
Replace a part
Protect your pattern room
Produce faster
Pricing
Replacing a worn pattern the traditional way costs $5,000–$50,000. Our models cost a fraction of that — and you keep the file forever.
One-off job
From $750
per part + $400 site visit
The easiest way to try us. One part, no commitment, a production-ready file in days.
Quote my partEssential
$2,500/mo
$250 in work credits
More work for less, no visit fees and a 3-day turnaround.
Start EssentialProduction
$5,500/mo
$600 in work credits
Two visits, two rush jobs and a 2-day turnaround per part every month.
Start ProductionLibrary Member
Free Assesment
15% off 25 parts, 20% off 40+ parts
Protect your entire library of assets. Starts with a free assessment.
Book an assessmentSend a few photos. We'll reply with next steps and a price range.